RSG4 eye drop filling and capping machine mainly used for eye drop production line. This machine use advanced microcomputer to control peristaltic pumps filling in high accuracy. Technical flow process:bottles feeding with sectorial star-wheel,4 heads to fill,stoppers feeding in 4 track...
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Main description
1. RSG4 eye drop filling and capping machine mainly used for eye drop production line. This machine use advanced microcomputer to control peristaltic pumps filling in high accuracy. Technical flow process:bottles feeding with sectorial star-wheel,4 heads to fill,stoppers feeding in 4 tracks,caps feeding in 4 tracks, 4 heads for capping. These working process can insure the products in high quality. Machine mainly consists of unscrambler,bottle feeding part,sectorial star-wheel,filling part,stoppering part and capping part.
2. Unscramble:used to unscramble the disorder bottles, then transfer them to feeding.
3. Feeding belt and star-wheel: this part used to transfer bottles to sectorial star-wheel.
4. sectorial star-wheel: used to transfer bottles continuously.
5. Block:block does intermittent movement,when it stops,finish filling,stoppering and capping.
6. Filling part:use 4 peristaltic pumps to fill. 4 servo motors control filling in high accuracy. no dripping while filling. The filling needles will go up with liquid level. After filling stoped, liquid in needles will be resorption.
7. Stoppering part: manipulator to suck stoppers with vacuum pump.
8. Capping part: manipulator to suck caps with vacuum pump.
9. Cap sealing part: servo motor control to screwing caps.
Structure
1. Unscramble
2. feeding chain belt
3. feeding block
4. sectorial block
5. conveying belt
6. filling pump
7. needles holder
8. stopper vibrator
9. stoppers air cylinder
10.stoppering part
11.caps vibrator
12.caps air cylinder
13.capping part
14.sealing part
15.cam
16.collection tray
17.Rack
18.glass frame and LAF
Parameters
Item | Parameters |
Bottle size | 5 & 10ml |
Filling accuracy | ≤±1% |
Capacity | 120-150 Bottles per Min |
Stoppering rate | ≥99% |
Capping rate | ≥99% |
Sealing rate | ≥99% Qualified standard:cannot rotate caps with 3 fingers |
Power | 380V/50Hz,3KW |
Compress air | Pressure:0.4-0.6MPa Flow:50L/min |
Vacuum | Pressure:-0.085MPa Flow:40m3/h |
Noise | ≤70dB |
Dimension | 4050×1950×1700 mm(Not include LAF) |
Weight | 1000kg |
XG1.DWL-4.0 | 2 |
XG1.DWK-5.0 | 2 |
Configuration
No | Name | Model | Manufacturer | Use | Qty |
1 | Motor+ reduction box | 90YS60GY22/90GF30RC | China | Bottle feeding chain plate | 1 |
2 | Motor+standard reduction box | 90YS60GY22/90GF20H | China | Bottle feeding block | 1 |
3 | Servo driver+ servo motor | BCH0602O12A1C+LXM23AU04M3X | Schneider | One for stoppers One for caps 4 for filling pumps 4 for sealing | 10 |
4 | Servo driver+ servo motor | BCH0802O12A1C+LXM23AU07M3X | Schneider | Bottle pusher | 1 |
5 | Servo driver+ servo motor | BMH1002P12A1A+LXM32AD18N4 | Schneider | Block | 1 |
6 | Servo driver+ servo motor | BMH0702P12A1A+LXM32AD12N4 | Schneider | 3 for sectorial block One for filling One for stopper One for caps One for sealing | 7 |
7 | planetary gear | PX60-8 (BMH0702) | China | Sectorial block | 3 |
8 | planetary gear | PX60-8 | China | One for stoppers One for caps | 2 |
9 | planetary gear | PX85-8 | China | Bottle pusher group | 1 |
10 | planetary gear | PX115-16(BMH1002) | China | Block | 1 |
11 | Peristaltic pump | Mode: 505 Mode: 505Accuracy≤±1% | U.K. | Filling pump | 4 |
12 | Three axis cylinder | TC-M-16X10-S | Airtac | Bottles positioned | 3 |
13 | Air cylinder | MI-20X20-U | Airtac | One for stoppers One for caps | 2 |
14 | Stopper vibrator | >200(Only/minutes) | china | Stoppers feeding | 1 |
15 | Caps vibrator | >200(Only/minutes) | China | Caps feeding | 1 |
16 | Touch screen | HMIGX05502 | Schneider | HMI | 1 |
17 | PLC | LMC058LF42 | Schneider | Program control | 1 |
18 | Inverter | ATV32H018M2 | Schneider | Steeples speed control | 2 |
1. Technical service: provide free consultation and suggestion, technical support and service by email/fax/telephone and lifetime technical support.
2. Customized service: product development and design according to different customer's different requirements.
3. After-sale service team: technical engineers available to service overseas if needed.
4. Installation: we can arrange engineers to install machines in customer's factory.
5. Maintenance: reply will be given within 48 hours once customer inform us any malfunction happened, we can also arrange engineers to customer's factory to main machines.
6. Training: normal machine is properly adjusted before delivery, you will be able to use the machines immediately and you will be able to get free training advice towards our machine in our factory.
7. Warranty: one year since the date of delivery.
There are multiple models of one type machine , we need to know more details about your products in order that we can recommend the most suitable machine for you. Our questions as below:
1. What's your product ? please send one picture to us
2. What's the dimension or specification of your product ?
3. What's the filling volume of your product ?
4. What's the production capacity of your required machines?
5. If possible , please tell us your production process, we can select the approximate machine according to your requirements.