Soft Bag IV Solution Filling Line

  • Non –PVC Soft Bag Iv-solution Production Line
    The machine is designed for pharmaceutical use according to the GMP and FDA guidelines. It is designed for forming, filling and sealing soft bags, the compactest non-pvc soft bag producing equipment is designed independently and manufactured according to the requirement of medicine research and development or small capacity. It is the best choice for the enterprise that plan to change IV solution packing material or enter plastic bag IV solution market.
  • CGF Bottle Blowing-filling-Sealing Machine
    Bottle Blowing-filling-Sealing Machine (BFS) Is a aseptic packaging technology. The system can ensure the process such as pharmaceutical grade PP/PE particles extrusion into container. automatic filling and sealing under aseptic condition.
  • Semi-Automatic Non-PVC or PVC Film Fill-Seal Machine
    Semi-Automatic Non-PVC or PVC Film Fill-Seal Machine Bag feeding manually → filling →Cap feed manually →Bag sealing → Bag output

Weighing

  • Weighting Booth
    Weighing room is a special purification equipment used to control the dust explosion. Air inside the room will be pressed into plenum chamber by centrifugal fan passing through primary-effective filter and middle –effective filter.
  • Weighing Isolator
    The purpose of this isolator is to ensure the operator’s safety giving the maximum protection during all handling operations, ensuring the separation between the external glove box environment. The operator works while standing and is completely isolated from the substance being manipulated.

Solution Prepration System

  • Solution Preparation System
    The automatic solution preparation system including tank and agitator device , jacket temperature control, WFI heating exchanger , liquid transferring pipeline, liquid transferring pump, clean gas pipeline , filtration , touch screen , SIP device and so on.
  • Automatic CIP System
    The while automatic CIP system including cleaning vessel, heat exchanger, transfer pump , reflux pump, temperature meter , pressure gauge , conductivity meter, level meter, PH meter, control system, pipe accessories.

Autoclave

  • Water Shower Autoclave
    This series adopts cyclical water as sterilization heating carrier and carrier and carry and carry out water-pouring sterilizing operation for articles.

Packing

  • Loading&Unloading System
    This System consists of Conveyor Belt, Formatting unit(The major function of formatting unit is to format the vials into rows and push them row by row until one- shelf batch is reached), Push/Pull bar, (When the one-shelf batch was ready, the push bar will move forward in front of the vials and push them inside the freeze dryer chamber. After drying process, the pull bar moves to the end of the chamber, fall down and pull the batch out.)Buffer unit, HMI & PLC control system, LAF and RABS(The whole system is under the protection from LAF and RABS system, the laminar flow ate is 0.45 m/s ± 20% (90 ± 18 fpm).).

Water System

  • Purified Water System
    This system is designed for the purified water project. Design the water source to master the worst water quality, and the production capacity is designed according to requirements. According to the different products, the effluent quality of the system meets the water requirements. The design water source is based on municipal water. The system is designed according to the user's raw water quality and the water quality requirements. The system configuration and settings can fully meet the requirements of water inlet conditions, with the principles of automatic, energy saving, simple operation, environmental protection and safety, and ensure the system can run stably for a long time.
  • PW Storage Tank
    It is used to store purified water or other liquids in pharmacy, agriculture, veterinary, biology, chemistry, and fermentation industries.
  • Distribution System
    The distribution skid is integrated with distribution, sterilization and quality monitoring, regarding with the different level pharmaceutical water, rack-mounted distribution system saves space, easy for installation, pre installation and performance quality will be executed at our factory before shipment, all pipes are SS316L, no dead corner, sanitary clamp connection , the roughness of all parts surface which is connected with production water is less than 0.6um, no buffer tank at circulation loop can effectively prevent bacterial growth, meet FDA requirement.
  • Distiller
    This machine adopts electrical heating , bidirectional centrifugal separation and internal circulation and heating. It can produce WFI and pure steam simultaneously or individually.
  • WFI Storage Tank
    It is used to store distilled and purified water or other liquids in pharmacy, agriculture, veterinary, biology, chemistry, and fermentation industries.
  • Pure Steam Generator
    The PSG/S-Series pure steam generators are designed for use where pyrogen free pure steam is required, such as sterilizers, autoclaves or in-line sterilization of piping system and storage tanks. The PSG/S-Series pure steam generators are manufactured to meet Current Good Manufacturing Pr...
  • Looping System
    Clean pipe system includes distribution system of purified water, water for injection, pure steam, compressed air, nitrogen, oxygen, etc. Piping system complies with GMP requirements without blind pipe and dead ends, and slope and welding quality is guaranteed in the process of piping installation.

Clean Room

  • Wall Panel
    Standard Width: 980mm Standard depth (double skin): 50mm Single or double skin options available Available in customised sizes & any colour
  • Ceiling
    We will provide ROTECH ceiling panels, these contain factory made cut outs for light fixtures and are supported in a hanging fashion from the above host building. We assume appropriate overhead support structure (steel work or slab ceiling) is provided by client or present at site. Our ceiling panels are connected flush to the wall panels, therefore there is no additional coving needed.
  • Door
    Clean room is also called dust-free workshop, which refers to the air within a certain space range of micro-particles, harmful air, bacteria and other pollutants, and indoor temperature, cleanliness, indoor pressure, airflow velocity and airflow distribution, noise vibration and lighting, electrostatic control within a certain demand range, while given a specially designed room. That is, no matter how the external air condition changes, the room can maintain the original requirements of cleanliness, temperature, humidity, pressure and other properties .
  • Window
    Round-corner window is installed on the color-steel panel or melamine resin panel, consisting of white or black baking finished Alu-frame and double-layer glass, sealed with special sealant and fully even with the wall panel. The four corners of the window is round design, can be integrated with color-steel panel, easy to install and clean.
  • Floor
    There are various materials for clean floor, pharmaceutical factory and labs always use epoxy material, operating room and other hospital clean use rubber and PVC material. Electronic factory usually adopts PVC block material combines epoxy material.
  • Light
    Light body design hypotenuse is easy to clean, simple appearance, interior mirror reflector, lamp and lamp body is connected with high quality seal.
  • Connectors
    Sanitary Aluminum Profile Components: easy to clean, used for the connection of color-steel panel convex corner in horizontal and vertical directions. Concave edging installed at the corner is fully even with the wall panel, good appearance, convenient and safe.
  • Clean Process Pipeline
    Clean process pipeline is the core engineering construction of biological pharmaceutical production system, it has high requirements of pipeline material and its component material and need to strengthen the examination of welding construction of clean process pipeline.
  • Integrate Air Cooled Screw Water Chilling(Heat Pump) Unit
    It is a energy-saving high-efficiency unit, with intelligent defrosting technology, modular assembly design, heat recovery unit, high-temperature operation in high/low temperature environment.
  • Pass Box
    Pass box is an auxiliary equipment of clean room, normal type is mainly used between clean room and non-clean room for the transfer of small matter in order to reduce the door open times of clean room and reduce the risk of contamination to lowest.
  • SS Shoe Cabinet
    Made from Glass Reinforced Polyester (STAINLESS STEEL). Designed to integrate with any wall system. Available with or without footwear storage. Integral rebate to accept any floor finish. Available in different sizes.
  • SS Wardrobe
    Made from stainless steel. one or two-sided access available. toughened glass door. electromagnetic interlock system. hepa filtration & shelving options available. available in different sizes.
  • Stainless Steel Pool
    Made from stainless steel. fitted with 304L stainless steel bowl. available with choice of mixer s or automatic tap system. removable access panel for servicing. integral rebate to accept any floor finish. available in different sizes.
  • HVAC System
    HVAC system is to ensure that the air parameter of the clean room reach the required state, usually consisting of ventilation systems, air handling equipment, cold/heat sources, water systems air conditioning and control systems.
  • Electrical Services
    Power outlets will have sealed back boxes to prevent air leakage and will comply with cleanroom applications. This proposal includes single-phase plugs and light switches.
  • Door Interlocks
    The ROTECH interlock prevents any more than one door of the system being opened at any one time. Each door would be fitted with a sensor and electromagnetic lock. The system would be provided with emergency override facility in the form of a designated break glass unit.
  • Air Outlet
    High efficient air outlet adopts excellent cold-rolled steel plate with static sprayed surface for casing, including pressure box, high efficient filter and diffusion plate. For rebuilt and new built clean room at various level. It can be installed on the ceiling and other places as terminal high efficient filtration device.
  • HEPA Filter
    We have four types of filter , liquid cell type filter, counter-flange liquid cell type filter, non-clapboard high efficient filter and GK series high efficient air filter.

Black Utility

  • Boiler
    The important feature of hot water boiler is that fuel or natural gas, gas and other combustible gases are used as fuel for combustion. And with a high-tech full-active control system, it can fully supply hot water to meet people's needs.
  • Nitrogen Generator
    PSA nitrogen generator produces N2 gas, using air as raw material and carbon molecular sieve as adsorbent, by the selective adsorption of carbon molecular sieve to O2 and N2, achieving the separation of the O2 and N2 in the air.
  • Compresed Air
    Clean air 100% oil-free :Oil-free type compressors can supply clean air.Low noise &low vibration :Silent operation and vibration assure comfortable and quiet work space.
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